Collision Repair · Austin, TX
Aluminum Body Repair in Austin
Aluminum is not steel, and it can't be repaired like steel. Agnelli Bodyworks has the dedicated tooling and technique that aluminum-bodied luxury and exotic vehicles require — because cross-contaminating the two metals causes corrosion that shows up months later.
Aluminum demands a separate process
Many modern luxury and performance vehicles use aluminum bodies and panels to save weight. Aluminum behaves differently from steel: it doesn't show damage the same way, it can't be heated and reshaped the same way, and it requires entirely different welding and bonding methods. Repairing it correctly isn't a matter of skill alone — it requires the right equipment used the right way.
Why separation matters
If aluminum is repaired using tools that have touched steel, tiny steel particles embed in the aluminum and cause galvanic corrosion — rust that eats the panel from within and surfaces long after the car leaves the shop. Proper aluminum repair requires dedicated tools, and ideally a separated work area, to keep the two metals from cross-contaminating. We treat this as non-negotiable.
Welding, bonding, and panel replacement
Aluminum repair often combines specialized welding, structural adhesive bonding, and riveting — frequently on the same panel — to match how the vehicle was originally assembled. Where a panel is beyond repair, we replace it to factory specification rather than over-working metal that won't return to strength. The goal is a structure that's as sound as it was before the damage.
Aluminum Repair — FAQs
Why can't aluminum be repaired like steel?
Aluminum reacts differently to heat and force, requires different welding and bonding methods, and corrodes if contaminated with steel particles. It needs dedicated tools and technique.
What is galvanic corrosion?
It's corrosion that occurs when aluminum is contaminated by steel — for example, from shared tools. It surfaces months later and damages the panel from within, which is why separation matters.
Do you replace or repair aluminum panels?
Both, depending on the damage. We repair where the panel can return to full strength and replace to factory spec where it can't.
Service Areas
Aluminum Repair
Tell us what happened to your car.
Send a few photos for a free estimate today, or call for advice on your insurance claim and next steps. Our Round Rock workshop opens January 2027.